Give us just $1200 of your time to read this.
This is the cost of 4 minutes
of production of 9# tissue on a 220" wide machine at 5000fpm.�� Perhaps this comes as no surprise, but did
you know that using conventional turn-up methods take an average of 10 seconds
for each change.� Multiply that times 24
reels and you get 4 minutes of lost salable tonnage.� Now there is a way to capture these savings
with no capital investment.
Prior to 1984, papermaking
was focused on increasing production at the wet end of the machine to the
extent that waste at the reel was virtually ignored.�� It was that time that SANDAR Industries
recognized the significance of lost production at the reel caused by
traditional turn-up methods.� Peter
Rodriguez, founder of SANDAR, made the argument that increasing production by
2% at the reel had a greater impact to the bottom line than removing 1% more
water at the press section. ��More
significantly this could be achieved at only a fraction of the cost.� From this the first reel turn-up system of
its kind was pioneered and today it is the standard method with over 2000
installations worldwide.
As the leader in Reel Turn-Up
Technology, SANDAR Industries is pleased to introduce CORTAC.� CORTAC is a Repulpable
Tissue Turn-Up tape engineered to perform in dusty environments and low nip
pressure on high speed tissue and towel machines.� Proven effective at speeds exceeding 6000fpm,
CORTAC requires no equipment, is easy to apply, and is completely
non-contaminating.� Now tissue producers
can enjoy similar benefits as their paper and board counterparts with this
revolutionary product.
CORTAC is not just a double
sided tape.� A specially formulated 3M
adhesive on the core side allows for easy removal, while a fast grab high tac side is designed to pick up
the sheet.�� A protective flap shields
the adhesive from dust until just moments prior to turn-up.� An instant convolute turn-up takes place once
the spool makes contact with the web.� This
works the same way when turning-up multiple slits.� There is no need for any process control
modification, speed alteration, or "bubble".� CORTAC works with all your existing
conditions pure and simple.
Since payback is instant,
CORTAC impacts your bottom line from the very first turn-up increasing salable
tonnage at the reel.� The savings,
however, doesn't stop there.� In
converting, a uniform wind lends itself to a better unwind for increased
output, less breaks, and reduced broke.�
This is where it really counts:�
more product out the door faster.
Once the tissue is rewound,
what remains on the core is a single strip that is easily removed without
damaging the core.� There is no glue
residue and no damage from knife cuts, leaving a smooth clean core.� Smooth cores mean no bouncing, more
consistent nips, and better turn-up.This means a
clean core returns to production like new. Furthermore, the life of the fiber
core is extended tremendously.
You will undoubtedly realize
more benefit even more benefits as you use CORTAC for your tissue and towel
turn-ups.� To see what the potential
savings can be for your operation download a worksheet at sandar.com or
email:� [email protected].�� You have nothing to loose, but salable
tonnage.